Custom Foundry Equipment Fabrication Company
Universal Welding & Engineering, is your partner for custom foundry equipment fabrication. Since 1970, we've been serving the heart of America's industrial sector from our base in Waukesha, Wisconsin. Our reputation is built on delivering durable, high-quality fabrications that stand the test of time in the demanding environment of foundry operations. Contact us today for a free quote.
Our Foundry Equipment Fabrication Services
Universal Welding & Engineering has earned a strong reputation in the foundry industry. We design and fabricate a comprehensive range of foundry equipment to stand up to the intense demands of metal casting operations. Our product line includes foundry flasks, bottom boards, ladle shells, furnaces, furnace lining forms, & rotary screens. With our experience and capability to develop, design, fabricate and install equipment, we're not just suppliers – we're partners in your foundry's success.
Key Services
Lining Forms
We specialize in fabricating large furnace lining forms, a critical component for foundry operations. Our lining forms are designed for durability and precision, ensuring optimal performance in high-temperature environments. As consumables to furnaces, we can efficiently produce 20-30 units rapidly, making this a high-margin, quick-turnaround service for our clients.
Foundry Flasks
Our custom foundry flask fabrication is a cornerstone of our services, with past projects reaching six-figure values. We design and manufacture flasks to your exact specifications, ensuring they meet the unique requirements of your casting processes. Our flasks are built to withstand the rigors of repeated use in foundry environments, providing long-term value for your investment.
The Universal Welding Advantage
At Universal Welding & Engineering, we pride ourselves on our engineering excellence, with a strong team capable of transforming your concepts into reality while often enhancing initial designs for optimal performance and cost-effectiveness. Our prototyping capabilities allow us to work on everything, from napkin sketches to detailed CAD drawings, quickly turning your ideas into tangible products. We take a problem-solving approach, frequently identifying and correcting errors in drawings, which leads to innovative solutions that save both time and resources. Additionally, our flexibility and responsiveness enable our agile team to tackle urgent jobs without compromising on quality, adapting to your specific needs and timelines. As a one-stop shop, we provide full-service solutions, including machined complete parts, which streamlines your supply chain and reduces project complexity.
For Decades We’ve Propelled Your Industry Forward
We take pride in supporting the sustainable practices that drive modern industries forward.
Construction & Agriculture
We produce custom construction & agriculture equipment and implements that stand the ever increasing demands of the industry. Our team is well equipped to take on any challenge or collaborate and help in any design.
Mining
We offer durable, machined complete custom-fabricated equipment and parts for mining sector OEMs. Our focus on quality and innovation helps optimize mining operations in challenging environments.
Robotics
We produce high-precision bases, pedestals, and rail systems for the robotics industry. We meet strict performance requirements through our close collaboration with robotics engineers.
Industrial Power Transmission
We deliver precision-engineered bases & fabricated components crucial for machinery operation. Partnering with OEM clients, we manufacture parts that enhance performance while maintaining cost-efficiency.
Energy & Environmental
We partner with OEMs supporting various energy sector projects, including renewable systems, municipal water and environmental sustainability. Our custom solutions contribute to efficient power generation and distribution, advancing cleaner, more sustainable energy solutions.
Our Process at Universal Welding
- Consultation
We begin with a thorough discussion of your needs, leveraging our extensive foundry industry experience to provide valuable insights. - Design and Engineering
Our team works closely with you to refine designs for optimal functionality and manufacturability. - Fabrication
Utilizing our advanced equipment and skilled workforce, we bring your foundry equipment to life with precision and care. - Quality Control
Rigorous inspections and testing ensure that every piece of equipment meets our high standards and your specific requirements. - Delivery
We coordinate timely delivery to get your new equipment up and running quickly.
Universal Welding is Your Ideal Partner
- Proven Track Record
With over 50 years in the industry, we've built a reputation for reliability and excellence. - Customer Satisfaction
Our high rate of repeat business (60% of our customers) speaks to the quality of our work and customer service. - Customization
We specialize in tailoring solutions to your unique needs, from one-off projects to large production runs. - Competitive Pricing
We offer price matching and work with you to find solutions that fit your budget without compromising quality. - Local Expertise, Global Reach
While rooted in the Midwest, we're equipped to serve clients worldwide, bringing local know-how to a global market.
Ready to Upgrade Your Foundry Equipment?
Don't settle for off-the-shelf solutions when you can have custom-fabricated equipment designed for your specific needs. Contact Universal Welding & Engineering today for a fast, free quote on your foundry equipment fabrication project.